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Processing Operator

Alphia
Bern, KS Full Time
POSTED ON 5/30/2024 CLOSED ON 6/25/2024

What are the responsibilities and job description for the Processing Operator position at Alphia?

JOB PURPOSE:

Ensure quality products are produced through the proper operation of extrusion (and related) equipment. Set-up equipment and produce products using run sheets and written formulas.

DESCRIPTION OF ESSENTIAL DUTIES:

  • Helps assemble, calibrate, operate, and monitor extruder and all auxiliary equipment (pumps, micro-motions, dry coating applicator, tanks, agitators, etc.) of one extrusion system.
  • Inspects and evaluates equipment hourly; adjusts equipment variables to meet equipment and product requirements.
  • Frequently dumps/weighs, carries, and stacks up to 50-pound bags of ingredients and/or product.
  • Operates forklift and hand-held scanners to remove ingredients from inventory for use in production.
  • Assists in evaluating orders; ensures paperwork is complete and accurate on all processing conditions; completes status reports.
  • Calculates rates and performance percentages for product runs.
  • Distinguishes colors and duplicates those colors in the extrusion process.
  • Establishes and maintains an effective line of communication with Quality Assurance department.
  • Thoroughly understands all quality assurance procedures and programs; ensures all products are within individual client specifications.
  • Monitors and manages shrink losses to acceptable limits/standards.
  • Responsible for all product quality attributes.
  • Evaluates product quality attributes; makes immediate adjustments to correct out-of-specification products.
  • Anticipates technical problems; proactively troubleshoots (where appropriate) and makes technical adjustments and/or notifies maintenance.
  • Responsible for maintaining a safe and clean work area and environment.
  • Participate in a full facility and equipment clean-up between each product run as directed.
  • Ensures required changeovers are completed accurately and efficiently.
  • Knowledge & proficiency in Alphia Business Systems as it relates to Position.
  • Responsible for becoming familiar with GMP’s and Standard Operating Procedures (SOP’s) for all products.
  • Complete simple production reports
  • Required to notify a supervisor or a lead employee of any situation or observation that may adversely affect food safety and/or quality.
  • Ensure the requirements of the CCP are met, and if a deviation occurs, notify Supervisor and Quality departments to hold all affected product.
  • Other duties as assigned.


QUALIFICATION REQUIREMENTS: (To perform this job successfully, and individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required).

  • Education level: High school diploma and/or GED preferred.
  • Experience: Entry level
  • Willing to work in a team environment and contribute to group goals.
  • Excellent communication skills
  • Ability to receive and provide instructions in a positive manner.
  • Ability to communicate both verbally and in written form.
  • Basic math skills include addition, subtraction, and percentages.
  • Ability to multi-task.

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