Extruder Operator, Blue Buffalo

ESSENTIAL FUNCTIONS

• Operate extrusion equipment in a safe manner that meets or exceeds production goals.
• Make equipment adjustments when necessary.
• Change over extrusion equipment following all safety and sanitation procedures.
• Minimize scrap/waste during change overs.
• Evaluate the finished product quality by visually inspecting the pet food both at the extruder and the dryer to include proper cook, odor and product size. Make adjustments as necessary to correct any issues related to the quality of the product. Visually inspect the finished product at the cooling conveyor. Ensure the product is going to the correct bin.
• Record all process checks as required.
• Collaborate with QA to ensure that issues during the shift are being addressed and that the product is meeting all target specifications. Make adjustments as necessary and involve others as necessary.
• Maintain the extruder log.
• Monitor downtime and document downtime by cause.
• Collaborate with packaging lead and mill room operator to maximize efficiencies, minimize downtime and maximize production capabilities.
• Ensure adherence to all lockout/tag out procedures.
• Review extrusion requirements and specs for the run to include a review of the formula to ensure that proper coatings (wet & dry) are being applied. Identify any inventory concerns and bring them to the attention of the Shift Supervisor immediately.
• Ensure that set-up parameters match the process sheets.
• Monitor and record on a timely basis wet density if necessary.
• Perform daily/weekly sanitation of the extruder room area/floor as required.
• Maintain clean work environment.
• Proactively prepare for change overs by having die plates and knives ready ahead of time.
• Operate the extrusion equipment at expected run rates and be able to calculate anticipated change over or shutdown times.
• Perform all start-up and shut down activities.
• Trouble shoot all problems.
• Keep good communications with the Pre-side and Packaging on startups, shutdowns and in process issues when necessary.
• Maintain ownership of all 3 systems from the Pre-conditioner to the bottom of the finish product bins.
• Perform other duties as assigned

• Work mandatory overtime as required.
• Flexibility to switch shifts as required.
• Record keeping, and organizational skills.
• Strong interpersonal skills, positive attitude and the ability to communicate effectively at all levels.
• Must be able to calculate totals, percentages, and operate some computerized equipment.
• Ability to read, write and understand English.
• High School diploma or GED.