PLC Technician

Job Description:

The PLC Technician is responsible for maintaining, troubleshooting, and programming Siemens PLC and drive systems within a pharmaceutical packaging environment. This role supports ongoing production reliability, equipment optimization, and IT-related automation infrastructure across both the local and international manufacturing network. The ideal candidate will have a strong background in Siemens PLC programming, electrical/mechanical troubleshooting, and industrial automation.

Essential Responsibilities

PLC & Automation Support

· Program, troubleshoot, and maintain Siemens PLC/HMI systems and associated automation controls.

· Lead programming efforts for new installations, modifications, and process improvements.

· Analyze, test, and debug PLC code to ensure reliable, validated production performance.

· Maintain and document changes to PLC logic, programs, specifications, and electrical schematics.

· Provide technical assistance on control system errors, alarms, and performance issues.

Maintenance & Troubleshooting

· Perform electrical and mechanical troubleshooting on high-speed packaging equipment.

· Support daily maintenance tasks including installations, repairs, and preventive maintenance.

· Identify root causes of system faults and recommend/implement solutions for improved uptime.

· Collaborate with production and engineering teams to drive equipment optimization.

IT/Systems Support

· Assist in maintaining production-related IT infrastructure including HMI interfaces, server backups, and equipment communications.

· Install, configure, and support industrial computers, telephony, and peripheral systems.

· Ensure compliance with IT standards for pharmaceutical production systems.

· Provide on-site technical support, training, and collaboration during international visits.

Documentation & Compliance

· Create and update SOPs, PM tasks, change controls, and technical documentation for PLC systems.

· Participate in safety, quality, and compliance audits as required by cGMP and internal procedures.

· Provide technical training for operations and maintenance personnel on automated systems

Project & Continuous Improvement

· Participate in capital projects and system upgrades related to automation and process control.

· Identify and recommend automation improvements tied to yield, throughput, and reliability.

· Support lean manufacturing and Six Sigma initiatives as applicable.

Global Collaboration & Travel

· Support shared automation and maintenance responsibilities across Liveo Research’s plants in Germany.

· Coordinate with international teams on standardization, best practices, and equipment optimization.

· Travel to Germany approximately 15–20% of the time, estimated at 4 trips per year for 1–2 weeks per trip.

· Other duties as assigned.

Qualifications/Competencies

· Associate’s or Bachelor’s degree in Electrical Engineering Technology, Mechatronics, Automation, or a related field preferred.

· Minimum of 3–5 years of experience in industrial PLC programming and troubleshooting (Siemens strongly preferred).

· Hands-on experience with Siemens S7, TIA Portal, WinCC, or equivalent HMI software.

· Proficiency with industrial control systems including VFDs, sensors, relays, and safety circuits.

· Ability to read and interpret electrical schematics, P&IDs, and mechanical diagrams.

· Familiarity with cGMP, FDA, or regulated manufacturing environments is a strong plus.

· Strong analytical, organizational, and communication skills.

Ability to work independently and prioritize tasks in a fast-paced production setting

Job Type: Full-time

Pay: $80,000.00 - $95,000.00 per year

Work Location: On the road

Salary : $80,000 - $95,000