What are the responsibilities and job description for the Senior Process Technician IM position at Gerresheimer?
Company Description
Gerresheimer is the global partner for pharmaceutics, biotech, healthcare, and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging solutions and drug delivery systems. The company is an innovative solution provider from concept to delivery of the end product. Gerresheimer achieves its ambitious goals through a high level of innovative strength, industrial competence and concentration on quality and customer focus. In developing innovative and sustainable solutions, Gerresheimer relies on a comprehensive international network with numerous innovation and production centers in Europe, America and Asia. Gerresheimer produces close to its customers worldwide with around 11,000 employees and generated annual revenues in 2022 of EUR 1.8bn. With its products and solutions, Gerresheimer plays an essential role in people's health and well-being.
Gerresheimer Peachtree City L.P. was established in 1993 in Peachtree City, GA, as part of the Plastics & Devices Division manufacturing and assembling a variety of precision molded plastic parts for various applications in the medical industry. The subsidiary operates in an 132 K sq. ft. production facility with 200 employees.
Job Description
- Independently optimize injection molding processes using established methods (e.g., GMS) and implement improvements directly in production.
- Drive improvements in work processes and organizational workflows to enhance efficiency.
- Plan, organize, and execute workshops to share best practices and foster innovation.
- Qualify new tools, SGM systems, including handling and peripheral equipment, ensuring smooth integration into production.
- Document all process changes comprehensively and maintain accurate records.
- Conduct sampling for new start-ups and changes to ensure production readiness and quality.
- Perform root cause analyses and implement corrective actions for recurring issues, complaints, or deviations.
- Evaluate and process improvement suggestions to drive continuous development in the production environment.
- Collaborate with internal departments, such as tool service, quality assurance, TCC/SEC, assembly areas, and production coordination, to ensure seamless operations.
- Participate actively in Failure Mode and Effects Analyses (FMEAs) to identify and mitigate potential risks.
- Contribute to the development of SGM specifications, as well as tool and peripheral requirements.
- Supervise transfer projects independently, including taking on sub-project responsibilities as needed.
- Act as a technical point of contact for internal stakeholders, including plant and production management and customer-facing teams.
Qualifications
- Knowledge as it was imparted within the framework of a 3-year technical training, e.g. as a process mechanic for KKT, expanded by a relevant further training as a technician or master craftsman and deepened by targeted specialist training.
- In-depth expertise in plastics process mechanics, with at least 5 years of professional experience in a comparable role.
- Extensive experience in injection molding production, including proven success in applying process analysis expertise.
- Advanced knowledge of process engineering principles and their practical application.
- Proficiency in IT systems, including MES, SAP, and MS Office.
- Strong technical aptitude with a deep understanding of production processes.
- Solid knowledge of quality methods and their integration into manufacturing workflows.
- Exceptional analytical thinking and the ability to evaluate complex scenarios effectively.
- Proficient in applying problem-solving techniques, even in dynamic and challenging environments.
Additional Information
- 12-hour shift (day/night)
