What are the responsibilities and job description for the Production Manager position at Horton Emergency Vehicles?
Since 1968 Horton Emergency Vehicles has built the industry’s most innovative ambulances for first responders risking their lives to save others. Horton designs, manufactures, and delivers the highest-quality, most tailor-made ambulances the market has to offer.
What a day in the life of a Production Manager at Horton looks like:
- The Production Manager is responsible leading a team of salaried and direct labor associates in the manufacture and assembly of products, components, and parts for highly customized specialty vehicles. To strategically directing the operations to deliver the highest quality product while maximizing company profit. The Manager position is responsible for leading multiple production departments/lines and typically includes responsibility of an entire facility or multiple facilities. The Manager is accountable for setting a strategic direction in line with company missions and visions. This position has great emphasis on highly skilled processes, complex assemblies and testing and the Manager must possess a high level of technical skill to assist the Operations team in troubleshooting and problem resolution.
- Responsible to ensure all production areas are scheduled and staffed appropriately to meet schedule commitments and cycle time requirements. Prioritizes and manages the workflow within all departments to ensure timely and efficient task completion in accordance with the production schedule. Provides the resources required to the manufacturing team to meet commitments.
- Responsible for medium to long term range planning activities such as line-set up, equipment capacity, material flow, and employee staffing to meet customer demand and time requirements.
- Assumes leadership role in identifying and coordinating maintenance activity on plant and equipment, identification of plant needs for safety/security and any risk mitigation needs as required. Ensures all equipment, materials, tools and processes used are of the highest quality and all production standards are followed.
- Directs the development, planning and execution of the value stream. Owns facility(s) and/or responsible department value stream maps.
- Assumes leadership and expertise of lean manufacturing principles. Accountable for the implementation and sustainment of lean within areas of responsibility. Must be change agent and ambassador for continuous improvement. Must be able to teach/train employees at all levels on the concepts of lean. Must proactively lead the engagement of all personnel in the implementation of the principles and tools of lean.
- Reviews all work within the department to assure technical accuracy of the work meets customer requirements, engineering design expectations as documented in shop orders, engineering prints, bills of material, work instructions and quality documentation. Assures all workmanship standards are met.
- Responsible for safety and environmental compliance of the facility and surrounding grounds. Holds departmental employees accountable for following all OSHA and company policies and regulations. Actively leads safety improvement initiatives.
- Responsible for development, compliance and enforcement of all company policies and procedures. Ensures consistent and effective employee relations. Recommends rewards/recognition as appropriate. Initiates necessary disciplinary actions as required. Evaluates and verifies employee performance through review of completed work assignments, work techniques and leadership skills. Builds and mentors individuals and teams and identifies staff development/training needs. Conducts the training or otherwise ensures that training is obtained.
- Communicates and interfaces with other senior leaders driving effective liaisons with other departments such as Materials, Engineering, Sales Administration, Product Management for problem resolution and to identify root cause and drive corrective actions.
Required education, skills, and experiences to be successful:
- Associate or Bachelors degree preferred.
- Minimum 10 years work related experience, 7 years in Supervisory or Leadership capacity. Excellent communication skills, verbal and written, with demonstrated team building and conflict resolution ability. Excellent employee and human relations skills
- Practical experience with electrical, mechanical, welding, metal fabrication, etc.
- Experience in vehicle production or custom manufacturing environment
- Excellent business acumen. Previous experience with P&L or Cost Center responsibility
- Detailed knowledge and experience with manufacturing processes
- Thorough understanding and application of lean principles and continuous improvement methodologies. Lean/Six Sigma Certification preferred
- Knowledge and experience with regulatory agency requirements such as NFPA, FAA, DOT, etc., strongly preferred
Physical demands on this role:
- Lift/Push/Pull- Exerting up to 100 pounds of force occasionally and/or up to 40 pounds of force frequently, and/or up to 20 pounds of force constantly to move objects.
- Climbing- Ascending or descending ladders, stairs, scaffolding, ramps, poles and the like, using feet and legs and/or hands and arms.
- Stooping- Bending body downward and forward by bending spine at the waist.
- Kneeling- Bending legs at knee to come to a rest on knee or knees.
- Crouching/Crawling/Reaching - Bending the body downward and forward by bending leg and spine. Moving about on hands and knees or hands and feet. Extending hand(s) and arm(s) in any direction.
- Standing- Particularly for sustained periods of time.
- Walking- Moving about on foot to accomplish tasks, particularly for long distances or moving from one work site to another.
- The worker is required to have visual acuity to perform an activity such as: operating machines such as lathes, drill presses, power saws and mills where the seeing job is at or within arm’s reach; performing mechanical tasks of a non-repetitive nature such as carpenters, technicians, service people, plumbers, painters, mechanics, etc. The worker is required to have visual acuity to operate motor vehicles or heavy equipment
- The worker is subject to hazards: Includes a variety of physical conditions, such as proximity to moving mechanical parts, moving vehicles, electrical current, working on scaffolding and high places, exposure to high heat or exposure to chemicals.
What makes REV unique:
Military friendly employer
Education Reimbursement
Career Development Opportunities
Opportunities to relocate to other REV location
REV Group is committed to a policy of equal employment opportunity. The Company conducts all employment practices without regard to race, sex, color, religion, national origin, age, disability, protected veteran's status, pregnancy, genetic information, sexual orientation, or any other basis prohibited by law. REV Group also undertakes affirmative action to assure equal employment opportunities for minorities and women, for persons with disabilities, and for protected veterans.
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