Demo

Principal Mechanical Engineer - Mechatronics

Motion Recruitment
Waltham, MA Full Time
POSTED ON 8/5/2025 CLOSED ON 9/3/2025

What are the responsibilities and job description for the Principal Mechanical Engineer - Mechatronics position at Motion Recruitment?

Our client is seeking a Senior Mechatronics Engineer to lead the design, development, and delivery of innovative electro-mechanical robotic systems. You’ll own the mechanical subsystem design across a multidisciplinary team, contributing to hardware that will be deployed and scaled across real-world environments.

This is a hands-on, high-autonomy role in a fast-paced startup environment. The ideal candidate thrives in ambiguity, can pivot quickly, and brings a product-first mindset to engineering challenges.

Key Responsibilities

  • Lead mechanical and mechatronic system design from concept to production for robotic tire-changing platforms.
  • Design and specify multi-axis actuators, gear drives, motors, sensors, and related components.
  • Develop pneumatic and hydraulic circuit designs, including actuation systems, solenoids, and regulators.
  • Perform finite element analysis (FEA) for structural, fatigue, and dynamic loads.
  • Build and maintain CAD models and engineering documentation (GD&T, BOMs, test procedures).
  • Create test plans and validate subsystems with structured data collection and analysis.
  • Collaborate closely with cross-functional teams (software, controls, electrical) to integrate full-system functionality.
  • Contribute to engineering processes such as lifecycle management, design reviews, and change control.
  • Support installation, troubleshooting, and field deployments as needed.

Required Qualifications

  • BS in Mechanical Engineering, Robotics, or a related field.
  • 10 years of professional experience in robotics, automation, or electro-mechanical system development.
  • Proven track record in designing and delivering industrial robotic systems at scale.
  • Deep experience with actuators, motors, gearing, sensors, and real-world integration.
  • Proficient in 3D CAD (preferably OnShape or SolidWorks), with strong GD&T skills (ASME Y14.5).
  • Skilled in FEA tools for static, dynamic, and fatigue analysis.
  • Hands-on experience with pneumatics and hydraulics in robotic or automation applications.
  • Strong documentation and communication skills; able to write clear procedures, test plans, and engineering reports.

Preferred Qualifications

  • MS or PhD in Mechanical Engineering.
  • Expertise in system dynamics, vibration analysis, or industrial tooling design.
  • Experience with industrial control systems.
  • Background in simulation tools, free body diagrams, and electro-mechanical equations.
  • Familiarity with engineering documentation systems (CAD vaults, BOMs, part numbering).
  • Python or MATLAB proficiency for test automation or data analysis.

The Offer

  • Competitive compensation and equity package.
  • Medical, dental, and vision coverage.
  • PTO and flexible time-off policies.
  • A dynamic, collaborative team solving complex problems in robotics.
  • A high-ownership culture with significant autonomy and room for technical leadership.

Posted By: Rachel Kelsey
Principal Mechanical Engineer
Formlabs -
Somerville, MA

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