What are the responsibilities and job description for the Senior DeltaV Controls Engineer position at SnapX.ai?
We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office. This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry. This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions. The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.
RESPONSIBILITIES
All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
Design and implement DeltaV control systems for complex Life Sciences capital projects
Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
Lead system architecture development and control strategies to enhance manufacturing efficiency
Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
Utilize a class-based approach in overall design to maximize scalability and standardization across projects
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
Specify and procure instrumentation and hardware components
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
Oversee the full project lifecycle, from requirements gathering to commissioning and validation
Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
Troubleshoot complex automation challenges and drive continuous improvements in system performance
Travel up to 25% for on-site support, commissioning, and client engagement
Must Have:
Bachelor’s degree in Electrical, Control Systems, or Chemical Engineering, or related field
8–15 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry
Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
Proficiency in DeltaV Live and DeltaV Operate
Strong knowledge of ISA-101 HMI design and high-performance graphics
Proven experience with ISA-88 batch processing
Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
Ability to lead full project lifecycles – design through commissioning and validation
Good to have:
Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition
Exposure to historian solutions and advanced data analytics
Familiarity with IO-Link and modern sensor communications
Certifications in DeltaV, project management, or relevant automation standards
Nice to have:
Working knowledge of alarm management strategies
RESPONSIBILITIES
All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
Design and implement DeltaV control systems for complex Life Sciences capital projects
Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
Lead system architecture development and control strategies to enhance manufacturing efficiency
Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
Utilize a class-based approach in overall design to maximize scalability and standardization across projects
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
Specify and procure instrumentation and hardware components
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
Oversee the full project lifecycle, from requirements gathering to commissioning and validation
Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
Troubleshoot complex automation challenges and drive continuous improvements in system performance
Travel up to 25% for on-site support, commissioning, and client engagement
Must Have:
Bachelor’s degree in Electrical, Control Systems, or Chemical Engineering, or related field
8–15 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry
Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
Proficiency in DeltaV Live and DeltaV Operate
Strong knowledge of ISA-101 HMI design and high-performance graphics
Proven experience with ISA-88 batch processing
Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
Ability to lead full project lifecycles – design through commissioning and validation
Good to have:
Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition
Exposure to historian solutions and advanced data analytics
Familiarity with IO-Link and modern sensor communications
Certifications in DeltaV, project management, or relevant automation standards
Nice to have:
Working knowledge of alarm management strategies