Process Engineer, Energy Remanufacturing

What To Expect
A Process Engineer on the Energy Remanufacturing team will implement, develop, and optimize production methodologies in the Energy Remanufacturing operations of Tesla. This engineer will be responsible for initiating and develop product flow through process optimization that may include tool /fixture selection, line layouts, ergonomic study, material presentation, 5S, Kaizen, Gemba, Six sigma and other relevant factors, lead several initiatives for product optimization, new product introduction, and process overhauling. Mentor and train Jr process engineers and collaborate with external vendors in the set up and commissioning of new automated manufacturing equipment. They will interface with NPI, Design, Test, Quality, and Service Engineering to solve problems, improve manufacturability, and implement continual improvement. They will sustain products with cost reduction and yield improvements. In addition, the Process Engineer will work with Quality to compile and evaluate data to determine appropriate limits and variables for process or material specifications.

What You'll Do

Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New Product Introduction

Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions

Create and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiation

Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systems

Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability

Lead engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior management

Lead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product cost

Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition

Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance

What You'll Bring

6 years working on processes within high volume automation and/or electro-mechanical production systems. Bachelor's Degree in Engineering, or equivalent relevant experience

Experience developing and improving process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities

Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management

Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions

Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions

Exceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal

Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development

Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence

Experience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus

Benefits
Compensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family-building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

LGBTQ care concierge services

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short-term and long-term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back-up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation

$64,600 - $204,000/annual salary, depending on level cash and stock awards benefits

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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