Pattern / Mold Maker

Pattern / Mold Maker

Company: Thermal Designs Inc.

Location: Sanford, NC

Job Type: Full-Time (Temp-to-Perm)

Pay: $15-50/hourly-Depends on experience

About Thermal Designs Inc.

Since 1979, Thermal Designs Inc. has been a global leader in the development of

intumescent epoxy Passive Fire Protection (PFP) solutions. We specialize in protecting

critical process control equipment in the hydrocarbon, chemical, and renewable energy

industries.

With established production and R&D facilities in Houston, Texas and Devizes, England,

we are proud to expand our manufacturing footprint to Sanford, North Carolina. Our

organization offers two primary industry-leading solutions: K-MASS DB (Directly Bonded)

and K-MASS FI (Field Installed).

Our new Sanford facility is a specialized center of excellence dedicated exclusively to the

"FI" product line. By joining our North Carolina team, you will be playing a vital role in

supporting our global sales efforts and ensuring that our innovative fire protection

solutions are ready to protect lives and infrastructure around the world.

Job Summary

As we establish our North Carolina operations, we are seeking a self-motivated, adaptable,

and detail-oriented Pattern / Mold Maker to join our production team. This is a temporary-

to-permanent position. In this role, you will be responsible for the precision fabrication of

molds and supporting R&D projects to ensure our fire protection products meet the highest

industry standards. This is a critical role in our "setup and running" phase with significant

potential for long-term growth.

Key Responsibilities

• Fabrication & R&D: Work closely with the General Manager to create new molds

and assist with Research & Development (R&D) projects.

• Production Integration: Actively participate in the production process—using

molds to cast parts, sanding, and finishing. This hands-on experience will be used

to troubleshoot and improve future mold designs.

• Precision Manufacturing: Manufacture high-precision molds using polyethylene,

wood, and rubber compounds.

• Product Preparation: Perform accuracy checks of 3D-printed parts; sand, fill, and

prime 3D-printed parts in preparation for molding.

• Testing & Compliance: Conduct procedural tests on production items and

maintain test equipment.

• Shop Support: Assist with shot blasting, painting, and packaging during peak

production or facility setup.

Qualifications & Experience

• Technical Skills: Proven experience in sanding, finishing, and the use of hand

power tools (drills, orbital sanders, etc.).

• Shop Equipment: Proficiency with larger shop machinery, including but not limited

to table saws and miter saws.

• Blueprint Reading: Ability to read and interpret technical drawings and work plans.

• Materials Knowledge: Experience working with resins and wood is preferred

(cabinetry or woodworking background is a plus).

• Safety Mindset: Demonstrated experience following safety protocols and the

proper use of Personal Protective Equipment (PPE).

• Production Feedback Loop: Actively participate in the casting and finishing of

production parts. Use this "hands-on" experience to identify opportunities for mold

design improvements, easier de-molding, and increased production efficiency.

Physical Requirements & Competencies

• Manual Dexterity: Strong hand-eye coordination for high-precision detail work.

• Physical Stamina: Ability to perform manual material handling (lifting/carrying) and

stand for extended periods in a production environment.

• Attention to Detail: A "right-the-first-time" approach to craftsmanship.

• Professionalism: Reliable, punctual, and able to work independently or as part of a

collaborative team.

• Communication: Strong verbal communication skills and highly organized.

Job Type: Full-time

Pay: $15.00 - $50.00 per hour

Benefits:

• 401(k)
• Dental insurance
• Health insurance
• Life insurance

People with a criminal record are encouraged to apply

Work Location: In person

Salary : $15 - $50