What are the responsibilities and job description for the CNC Setup/Operator position at Alco Manufacturing Corporation LLC?
Basic Function: Overall goal is to produce turned parts by independently setting up and operating machinery to manufacture parts to customer specifications within company standards for safety, quality and productivity.
Essential Functions:
Must be able to perform duties and have obtained the knowledge/ skill of Machinist – 1st Operation.
Review machine layout instructions and set up machine per layout. Discuss and agree upon changes to layout with Supervisor and Engineering as appropriate. Document all changes to machine/tool layout.
Run production; assure parts meet customer specifications by measuring parts per inspection plan. Enter SPC as required and properly respond to out of control conditions.
Troubleshoot and resolve machining problems.
Instruct other employees in use, care and operation of machines as appropriate.
Additional Responsibilities:
Perform maintenance on and repair mechanical problems on screw machines as necessary.
Communicate all necessary information to Management, Quality, Engineering, Maintenance, other production departments and follow employees in a professional and courteous manner.
Complete all paperwork per proper procedures (routing card, tool change logs, count sheets etc.). Properly identify parts and enter production into information system.
Housekeeping: maintain work area in a neat and orderly manner, keep floors clean and free of oil & chips.
Perform all safety inspections to equipment daily, use proper machine guards and lifting techniques.
Follow company policies, procedures and safety rules as described in the Alco Employee Handbook.
Knowledge, skills and ability:
Ability to perform all the responsibilities of Machinist – 1st Operation.
Ability to read and understand Blue Prints, Inspection Plans and follow instructions.
Ability to use and interpret all precision measuring gauges including micrometers and calipers, comparators & special gauges.
Ability to select feeds & speeds, grind and set all tools and to troubleshoot machining problems as necessary.
Ability to use a computer to enter production & print routing cards, to use, understand & properly respond to SPC results.
Must be able to work well with others and be able to train machining skills.
Special attention to the following safety policies:
Wearing of personal protection equipment
Lockout/Tag out
Fire response and evacuation
Ergonomics
Lifting policy
Education, Training and Experience:
High school diploma or GED.
Ability to use basic math and understand instructions.
Minimum of 1-3 years experience on screw machine operation and set up.
Physical Requirements:
Heavy work - lift up to 35 lbs. frequently, Occasionally up to 50 lbs.
Reach into machine; push/pull to engage machine, move parts.
Bend, stoop or crouch to clear chips or lift part pans.
Use fingers & hands to manipulate parts & close visual concentration while inspecting parts.
Essential Functions:
Must be able to perform duties and have obtained the knowledge/ skill of Machinist – 1st Operation.
Review machine layout instructions and set up machine per layout. Discuss and agree upon changes to layout with Supervisor and Engineering as appropriate. Document all changes to machine/tool layout.
Run production; assure parts meet customer specifications by measuring parts per inspection plan. Enter SPC as required and properly respond to out of control conditions.
Troubleshoot and resolve machining problems.
Instruct other employees in use, care and operation of machines as appropriate.
Additional Responsibilities:
Perform maintenance on and repair mechanical problems on screw machines as necessary.
Communicate all necessary information to Management, Quality, Engineering, Maintenance, other production departments and follow employees in a professional and courteous manner.
Complete all paperwork per proper procedures (routing card, tool change logs, count sheets etc.). Properly identify parts and enter production into information system.
Housekeeping: maintain work area in a neat and orderly manner, keep floors clean and free of oil & chips.
Perform all safety inspections to equipment daily, use proper machine guards and lifting techniques.
Follow company policies, procedures and safety rules as described in the Alco Employee Handbook.
Knowledge, skills and ability:
Ability to perform all the responsibilities of Machinist – 1st Operation.
Ability to read and understand Blue Prints, Inspection Plans and follow instructions.
Ability to use and interpret all precision measuring gauges including micrometers and calipers, comparators & special gauges.
Ability to select feeds & speeds, grind and set all tools and to troubleshoot machining problems as necessary.
Ability to use a computer to enter production & print routing cards, to use, understand & properly respond to SPC results.
Must be able to work well with others and be able to train machining skills.
Special attention to the following safety policies:
Wearing of personal protection equipment
Lockout/Tag out
Fire response and evacuation
Ergonomics
Lifting policy
Education, Training and Experience:
High school diploma or GED.
Ability to use basic math and understand instructions.
Minimum of 1-3 years experience on screw machine operation and set up.
Physical Requirements:
Heavy work - lift up to 35 lbs. frequently, Occasionally up to 50 lbs.
Reach into machine; push/pull to engage machine, move parts.
Bend, stoop or crouch to clear chips or lift part pans.
Use fingers & hands to manipulate parts & close visual concentration while inspecting parts.
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