What are the responsibilities and job description for the EB Weld Engineer position at FM Industries?
FM Industries is recognized as a premier manufacturing solutions provider of manufacturing services for the semiconductor capital equipment market. We specialize in build to print, precision machined components, anodization and engineered thermal spray coatings.
DESCRIPTION:
This position will assist in weld process development, prototype, and testing of weldments to establish Welding Procedure Specification (WPS) for best practices and standards.
ESSENTIAL DUTIES:
- Develop, qualify, and optimize high precision technical EB weld designs, processes, and parameters
- Assist and develop weld fixturing and tooling design
- Assist in the development and documentation of production welding best practices for current product
- Inspect welded joints to ensure welds meet specifications and AWS, AMS, ANSI Standards
- Investigates and evaluates welding defects to determine appropriate cause(s) and corrective action(s)
- Set up welding qualification test campaigns and interpret mechanical testing and NDE results
- Support production operations on full scale welded assemblies, providing direction to manufacturing engineers and welders on correct techniques
- Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices
- Understand the importance of designing, building, and operating safe systems. Basic knowledge and understanding of basic safety work processes such as JSA’s and MOC’s.
EDUCATION AND/OR EXPERIENCE REQUIRED:
- 2-5 years highly skilled Electron Beam welding experience
- 1-year minimum experience as a Certified Welding Inspector (CWI)
- Bachelor’s degree in an Engineering discipline preferred
- Must have CNC machine operation/programming experience in G code, conversational, and up to 5-axis
- Hands on welding experience of Aluminum and understanding of Aluminum oxidation
- Must have weld development experience and cross section evaluation knowledge
- Read and understand shop drawings and navigate SolidWorks drawing files
- SolidWorks, CAD/CAM knowledge or ability to learn
- Strong problem solving and organizational skills
- Experience in Statistical Process Control (SPC), Lean and Six Sigma techniques.
- Ability to successfully self-manage timelines and be self-motivated to control high precision welds. Ability to work with little to no supervision.
- Keen attention to details
- Excellent verbal and written communication and training skills
- Semiconductor industry or other manufacturing experience preferred
- Proficient in Microsoft Office (Excel, Word, Outlook)
PHYSICAL DEMANDS WHILE PERFORMING THE JOB:
- Sitting for long periods of time, standing, walking, pushing, pulling, stooping, kneeling, or crouching, use hands to finger, handle, or feel parts; reach with hands and arms; and talk and/or hear instructions.
- Occasionally lift and/or move up to 40 pounds.
- Close vision, depth perception, ability to adjust focus and ability to differentiate shades to identify defects.
WORKING ENVIRONMENT OF THE JOB:
- Low noise levels in office environment.
- Occasional moderate noise levels and working near moving mechanical parts.
We offer a full complement of benefits including medical, dental, vision, life insurance, short and long-term disability, generous time off plan and a 401k saving plan with a 30% match! Shoes with ANSI approved toe protection are required on the job.